Flow and fill analysis is a customized CAE tool to assess the mold-worthiness of an injection molded plastic part or a die-cast metal part. It helps design engineers and tool makers alike in many ways so that the part design, tool design and the production process parameters can be optimized before even starting the mold manufacture.
It simulates the flow of a molten thermoplastic/ metal in a mold/ die from its starting point (Sprue) through the injection point (Gate) till the farthest point to be filled, and predicts various issues that the part may face during and after manufacturing. It predicts whether the molten material fills the cavity completely, the time it takes to fill, and the optimal machine parameters needed.
Mold Flow Analysis has become a part and parcel of almost every project at iSol. Whenever we design molded or cast parts, or when our customers ask us to develop or assess such parts, we carry out Mold Flow Analysis and carry out the necessary improvements based on the analysis results, to ensure that the parts are mold worthy.
From the analysis results, our designers and engineers can predict if the part manufactured such, will have any defect like sink marks, weld marks, cracks, flash, short-fill, air traps, burn outs, streak marks and scoring marks. The simplest finding from the analysis would be if the component will eject out of the mold at all!
Tool makers get the most appropriate gate location and size, the shortest runner system required to achieve the best fill, and if there is any need for balancing the same. They also get all the required process parameters for a particular melt material like the injection pressure, temperatures at various zones of the injection system, mold temperature to be maintained, clamping tonnage, cycle time including injection, fill, hold and ejection.
As a complete solutions provider in this domain, iSol has carried out services ranging from R&D, conceptualization, Industrial Design, Product and System Engineering, Simulation & Analysis, prototyping, manufacturing drawings and even development of products.
We have manufacturing partners who have a proven experience specifically in this domain.
Isometric has a team of very experienced and very good designers. Their involvement in the Engineering Design phase improved the overall product experience. We are very happy with the product outcome & we look forward to working with them again.
Mr. Dyutiman Moulik
We have always got excellent results from their designs! The icing on the cake is that they understand the Industrial Design language very well. We would like to work with them more in the coming future.
Mr. Suresh Bhat
Being one of the leaders in the US Market we needed to have a product that competes with the world’s best. We decided to hire Isometric to make sure we create a world class product. We are very happy with the outcome and we will be glad to work with Isometric for newer products.
Mr. Harsha
Isometric solutions have been helping us immensely with engineering services for our new product development. They act as a bridge between design intent and its undiluted implementation and add tremendous value with their technical inputs. Their sharp understanding of design brief and their diverse experience across materials and manufacturing processes gives a distinct edge to anyone looking to innovate in product development.
Mr. Hitesh
The best thing about Isometric Solutions is that they provide end – end solutions for each product, right from conceptualization to parts development. We are very comfortable working with Isometric as they provide excellent support to us.
Mr. Inderjot Singh
We had availed services of Isometric solutions during the development of the thermal printer mechanism and overall product packaging of one of our successful ‘Make in India’ ECG device, that is deployed globally including India. Access to senior design experts, commitment by the team and flexibility to accommodate changes made overall design service experience very good
Mr. Oswin Varghese
We have prototyped a number of Isometric’s designs since 2004. Isometric is very strong in the Engineering side of Product Design
Mr. Kiran
Isometric Solutions designed and developed our Vivid View series of Patient Monitors. Isometric was quick to understand our requirements and we had no hassles in the regulatory testing of these products either. We are happy to have been associated with them.
Mr. Jose
Simulation technology used by iSol reduced the Optimized design process at iSol to avoid trial & error possibilities.
Dr. Hemanth
They engaged with us from conceiving a project to getting the product in hand. I find they are strong in product knowledge, technical content. They have added a unique value to our product.
Mr. Vaidhyanathan
Isometric Solutions designed our complete Patient Monitors series & we are very happy the way it has come out. They have taken care of every aspect of the product and made sure their work is world class.
Mr. Praveen Nagpal
We were looking for a team that could bring in a lot of engineering experience and convert our ideas into commercially viable products that address some key problems. Isometric understood every aspect of the manufacturing process.
Mr. Anoop
iSol is very well versed with the sheet metal manufacturing Methods, their designs are easy to manufacture without any difficulties.
Mr. Claudy Roberts
iSol have core competency in product design involving complex plastic molded parts. They are also very good in sheet metal designing and value engineering. The team is flexible to adapt to any changes during the project period & also flexible to work on site or off site depending on the requirement. We are proud to be associated with iSol for two of our important projects. We could achieve the targeted cost within the given timelines and the products are still in manufacturing without any issues.
